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培訓教材目錄
第一章基礎培訓教材
第一節常用術語解釋（一）······························································································ ·····1
1．組裝圖·············································································································· 1
2．軸向引線元件······································································································1
3．單端引線元件······································································································1
4．印刷電路板·········································································································1
5．成品電路板·········································································································1
6．單麵板················································································································1
7．雙麵板················································································································1
8．層板····················································································································2
9．焊盤 ················································································································2
10．元件麵 ·············································································································2
11．焊接麵 ·············································································································2
12．元件符號 ·······································································································2
13．母板 ················································································································2
14．金屬化孔（PTH）·····························································································2
15．連接孔 ·············································································································2
16．極性元件 ·········································································································2
17．極性標誌···········································································································2
18．導體 ···············································································································2
19．絕緣體 ·············································································································2
20．半導體 ·············································································································3
21．雙麵直插···········································································································3
22．套管 ················································································································3
23．阻腳··················································································································3
24．管腳打彎 ·······································································································3
25．預麵型···············································································································3
第一節常用術語解釋（二）·······································································································4
1．空焊····················································································································4
2．假焊····················································································································4
3．冷焊····················································································································4
4．橋接····················································································································4
5．錯件····················································································································4
6．缺件····················································································································4
7．極性反向·············································································································4
8．零件倒置 ···········································································································4
9．零件偏位·············································································································4
10．錫墊損傷···········································································································4
11．汙染不潔···········································································································4
12．爆板················································································································ 4
13．包焊 ················································································································4
14．錫球··················································································································4
15．異物··················································································································4
16．汙染 ················································································································4
17．蹺皮 ················································································································4
18板彎變形··············································································································4
19．撞角、板傷·······································································································4
20．爆板··················································································································4
21．跪腳 ················································································································4
22．浮高··················································································································4
23．刮傷 ················································································································4
24．PCB 板異物 ·····································································································4
25．修補不良 ·········································································································4
26．實體 ················································································································5
27．過程 ················································································································5
28．程序 ················································································································5
29．檢驗 ················································································································5
30．合格 ················································································································5
31．不合格···············································································································5
32．缺陷 ················································································································5
33．質量要求 ·········································································································5
34．自檢 ················································································································5
35．服務··················································································································5
第二節電子元件基礎知識············································································································· 6
（一）阻器和電容器···············································································································6
1．種類····················································································································6
2．電阻的單位·········································································································6
3．功率····················································································································6
4．誤差····················································································································6
5．電阻的標識方法·······························································································6-8
6．功率電阻·············································································································8
7．電阻網絡··········································································································8-9
8．電位器················································································································9
9．熱敏電阻器·········································································································9
10．可變電阻器·······································································································9
（二）電容器························································································································10
1．概念和作用·······································································································10
2．電路符號···········································································································10
3．類型··················································································································10
4．電容量··············································································································10
5．直流工作電壓····································································································10
6．電容器上的工程編碼·························································································10
7．習題············································································································· 11-12
二、變壓器（Transformer）和電感器（Inductor）·······································································13
（一）變壓器·············································································································13
（二）電感器·············································································································13
三、二極管(diodc) ························································································································14
1．穩壓二極管···········································································································14
2．發光二極管(LED) ·································································································14
四、三極管(triode) ·······················································································································15
1．習題·····························································································································16
五、晶體（crystal）·······················································································································17
六、晶振（振蕩器）······················································································································17
七、集成電路（IC）······················································································································17
八、穩壓器····································································································································18
九、IC插座（Socket）··················································································································18
十、其它各種元件·························································································································19
1．開關(Rwitch) ··············································································································19
2．繼電器(Relayo)···········································································································20
3．連接器(Connector) ······································································································20
4．混合電(mixed circuit)··································································································20
5．延遲器························································································································20
6．篇程連接器················································································································20
7．保險絲(fuse) ···············································································································20
8．光學顯示器(optic monitor) ·······················································································20
9．信號燈(signal lamp) ····································································································20
十一、靜電防護知識························································································································20
1．手帶······················································································································21
2．腳帶······················································································································21
3．工作台表層材料····································································································21
4．導電地板膠和導電臘····························································································21
5．導電框··················································································································21
6．防靜電袋··············································································································22
7．空氣電離器···········································································································22
8．抗靜電鏈··············································································································22
十二、儲蓄過程·······························································································································23
十三、元件符號歸類························································································································23
一、公司產品生產工藝流程································································································24
二、插件技術·····················································································································24
1． 電阻的安裝············································································································24
2． 電容的插裝·······································································································25-26
3． 二極管的插裝········································································································27
4． 三極管的安裝········································································································27
5． 晶體的安裝············································································································27
6． 振蕩器的安裝········································································································27
7． IC 的安裝··············································································································27
8． 電感器的發裝········································································································27
9． 變壓器的安裝········································································································27
三、補焊技術·····················································································································28
四、測試技術················································································································28-29
第二章 品質管製的演進史················································································································30
第一節、品質管製演進史·····································································································30
一、品質管製的進化史·········································································································30
第二節、品管教育之實施····················································································································31
一、品質意識的灌輸············································································································31
二、品管方法的訓練及導入·································································································32
三、全員參與，全員改善·····································································································33
第三節 品管應用手法··················································································································34
一、層別法···························································································································34
二、柏拉圖法··················································································································· 35/36
三、特性要因圖法················································································································37
（一） 特性要因圖使用步驟································································································37
（二） 特性要因圖與柏拉圖之使用·····················································································38
（三） 特性要因圖再分析····································································································38
四、散布圖法························································································································39
五、直方圖法························································································································40
六、管製圖法························································································································41
（一） 管製圖的實施循環··································································································41
（二） 管製圖分類·············································································································42
1． 計量值管製圖········································································································42
2． 計數值管製圖········································································································42
（三）X—R管製圖··············································································································43
七、查核表（Check Sheet） ······························································································ 44/45
第四節 品管抽樣檢驗···········································································································46
（一） 抽樣檢驗的由來·······································································································46
（二） 抽樣檢驗的定義·······································································································46
（三） 用語說明··················································································································46
1． 交貨者及檢驗收者···································································································46
2． 檢驗群體·················································································································46
3． 樣本·························································································································46
4． 合格判定個數··········································································································46
5． 合格判定值··············································································································46
6． 缺點·························································································································46
7． 不良品·····················································································································47
四、抽樣檢驗的型態分類·····································································································47
1．規準型抽樣檢驗·········································································································47
2．選別型抽樣檢驗·········································································································47
3．調整型的抽樣檢驗·····································································································47
4．連續生產型抽樣檢驗··································································································47
五、 抽樣檢驗與全數檢驗之采用························································································48
1． 檢驗的場合············································································································48
2． 適應全數檢驗的場合·····························································································48
六、抽樣檢驗的優劣···········································································································48
1． 優點·······················································································································48
2． 缺點·······················································································································48
七、規準型抽樣檢驗···········································································································48
1． 允收水準（Acceptable Quality Level） ··································································48
2． AQL型抽樣檢驗···································································································49
八、MIL-STD-105EⅡ抽樣步驟····················································································· 49/50
九、抽取樣本的方法···········································································································50
第三章5S 活動與ISO9000 知識
第一節5S活動 ························································································································51
一、5S活動的興起···················································································································51
二、定義···································································································································51
三、整理整頓與5S活動······································································································ 52/53
四、推行5S活動的心得···········································································································54
五、5S活動的作用···················································································································54
第二節ISO9000 基礎知識······································································································55
一、前言 ·································································································································55
二、ISO9000：94 版標準的構成 ·····························································································55
三、重要的術語·················································································································· 5556
四、現場質量管理 ··················································································································56
1．目標·····························································································································56
2．精髓·····························································································································56
3．任務·····························································································································56
4．要求 ·························································································································57
ISO9001：2000 版··························································································································58
1．範圍·································································································································58
2．參考標準 ··································································································································5·8
3．名詞與定義·······························································································································58
4．品質管理係統······················································································································ 58/69
..............................
第一章基礎培訓教材
第一節常用術語解釋（一）······························································································ ·····1
1．組裝圖·············································································································· 1
2．軸向引線元件······································································································1
3．單端引線元件······································································································1
4．印刷電路板·········································································································1
5．成品電路板·········································································································1
6．單麵板················································································································1
7．雙麵板················································································································1
8．層板····················································································································2
9．焊盤 ················································································································2
10．元件麵 ·············································································································2
11．焊接麵 ·············································································································2
12．元件符號 ·······································································································2
13．母板 ················································································································2
14．金屬化孔（PTH）·····························································································2
15．連接孔 ·············································································································2
16．極性元件 ·········································································································2
17．極性標誌···········································································································2
18．導體 ···············································································································2
19．絕緣體 ·············································································································2
20．半導體 ·············································································································3
21．雙麵直插···········································································································3
22．套管 ················································································································3
23．阻腳··················································································································3
24．管腳打彎 ·······································································································3
25．預麵型···············································································································3
第一節常用術語解釋（二）·······································································································4
1．空焊····················································································································4
2．假焊····················································································································4
3．冷焊····················································································································4
4．橋接····················································································································4
5．錯件····················································································································4
6．缺件····················································································································4
7．極性反向·············································································································4
8．零件倒置 ···········································································································4
9．零件偏位·············································································································4
10．錫墊損傷···········································································································4
11．汙染不潔···········································································································4
12．爆板················································································································ 4
13．包焊 ················································································································4
14．錫球··················································································································4
15．異物··················································································································4
16．汙染 ················································································································4
17．蹺皮 ················································································································4
18板彎變形··············································································································4
19．撞角、板傷·······································································································4
20．爆板··················································································································4
21．跪腳 ················································································································4
22．浮高··················································································································4
23．刮傷 ················································································································4
24．PCB 板異物 ·····································································································4
25．修補不良 ·········································································································4
26．實體 ················································································································5
27．過程 ················································································································5
28．程序 ················································································································5
29．檢驗 ················································································································5
30．合格 ················································································································5
31．不合格···············································································································5
32．缺陷 ················································································································5
33．質量要求 ·········································································································5
34．自檢 ················································································································5
35．服務··················································································································5
第二節電子元件基礎知識············································································································· 6
（一）阻器和電容器···············································································································6
1．種類····················································································································6
2．電阻的單位·········································································································6
3．功率····················································································································6
4．誤差····················································································································6
5．電阻的標識方法·······························································································6-8
6．功率電阻·············································································································8
7．電阻網絡··········································································································8-9
8．電位器················································································································9
9．熱敏電阻器·········································································································9
10．可變電阻器·······································································································9
（二）電容器························································································································10
1．概念和作用·······································································································10
2．電路符號···········································································································10
3．類型··················································································································10
4．電容量··············································································································10
5．直流工作電壓····································································································10
6．電容器上的工程編碼·························································································10
7．習題············································································································· 11-12
二、變壓器（Transformer）和電感器（Inductor）·······································································13
（一）變壓器·············································································································13
（二）電感器·············································································································13
三、二極管(diodc) ························································································································14
1．穩壓二極管···········································································································14
2．發光二極管(LED) ·································································································14
四、三極管(triode) ·······················································································································15
1．習題·····························································································································16
五、晶體（crystal）·······················································································································17
六、晶振（振蕩器）······················································································································17
七、集成電路（IC）······················································································································17
八、穩壓器····································································································································18
九、IC插座（Socket）··················································································································18
十、其它各種元件·························································································································19
1．開關(Rwitch) ··············································································································19
2．繼電器(Relayo)···········································································································20
3．連接器(Connector) ······································································································20
4．混合電(mixed circuit)··································································································20
5．延遲器························································································································20
6．篇程連接器················································································································20
7．保險絲(fuse) ···············································································································20
8．光學顯示器(optic monitor) ·······················································································20
9．信號燈(signal lamp) ····································································································20
十一、靜電防護知識························································································································20
1．手帶······················································································································21
2．腳帶······················································································································21
3．工作台表層材料····································································································21
4．導電地板膠和導電臘····························································································21
5．導電框··················································································································21
6．防靜電袋··············································································································22
7．空氣電離器···········································································································22
8．抗靜電鏈··············································································································22
十二、儲蓄過程·······························································································································23
十三、元件符號歸類························································································································23
一、公司產品生產工藝流程································································································24
二、插件技術·····················································································································24
1． 電阻的安裝············································································································24
2． 電容的插裝·······································································································25-26
3． 二極管的插裝········································································································27
4． 三極管的安裝········································································································27
5． 晶體的安裝············································································································27
6． 振蕩器的安裝········································································································27
7． IC 的安裝··············································································································27
8． 電感器的發裝········································································································27
9． 變壓器的安裝········································································································27
三、補焊技術·····················································································································28
四、測試技術················································································································28-29
第二章 品質管製的演進史················································································································30
第一節、品質管製演進史·····································································································30
一、品質管製的進化史·········································································································30
第二節、品管教育之實施····················································································································31
一、品質意識的灌輸············································································································31
二、品管方法的訓練及導入·································································································32
三、全員參與，全員改善·····································································································33
第三節 品管應用手法··················································································································34
一、層別法···························································································································34
二、柏拉圖法··················································································································· 35/36
三、特性要因圖法················································································································37
（一） 特性要因圖使用步驟································································································37
（二） 特性要因圖與柏拉圖之使用·····················································································38
（三） 特性要因圖再分析····································································································38
四、散布圖法························································································································39
五、直方圖法························································································································40
六、管製圖法························································································································41
（一） 管製圖的實施循環··································································································41
（二） 管製圖分類·············································································································42
1． 計量值管製圖········································································································42
2． 計數值管製圖········································································································42
（三）X—R管製圖··············································································································43
七、查核表（Check Sheet） ······························································································ 44/45
第四節 品管抽樣檢驗···········································································································46
（一） 抽樣檢驗的由來·······································································································46
（二） 抽樣檢驗的定義·······································································································46
（三） 用語說明··················································································································46
1． 交貨者及檢驗收者···································································································46
2． 檢驗群體·················································································································46
3． 樣本·························································································································46
4． 合格判定個數··········································································································46
5． 合格判定值··············································································································46
6． 缺點·························································································································46
7． 不良品·····················································································································47
四、抽樣檢驗的型態分類·····································································································47
1．規準型抽樣檢驗·········································································································47
2．選別型抽樣檢驗·········································································································47
3．調整型的抽樣檢驗·····································································································47
4．連續生產型抽樣檢驗··································································································47
五、 抽樣檢驗與全數檢驗之采用························································································48
1． 檢驗的場合············································································································48
2． 適應全數檢驗的場合·····························································································48
六、抽樣檢驗的優劣···········································································································48
1． 優點·······················································································································48
2． 缺點·······················································································································48
七、規準型抽樣檢驗···········································································································48
1． 允收水準（Acceptable Quality Level） ··································································48
2． AQL型抽樣檢驗···································································································49
八、MIL-STD-105EⅡ抽樣步驟····················································································· 49/50
九、抽取樣本的方法···········································································································50
第三章5S 活動與ISO9000 知識
第一節5S活動 ························································································································51
一、5S活動的興起···················································································································51
二、定義···································································································································51
三、整理整頓與5S活動······································································································ 52/53
四、推行5S活動的心得···········································································································54
五、5S活動的作用···················································································································54
第二節ISO9000 基礎知識······································································································55
一、前言 ·································································································································55
二、ISO9000：94 版標準的構成 ·····························································································55
三、重要的術語·················································································································· 5556
四、現場質量管理 ··················································································································56
1．目標·····························································································································56
2．精髓·····························································································································56
3．任務·····························································································································56
4．要求 ·························································································································57
ISO9001：2000 版··························································································································58
1．範圍·································································································································58
2．參考標準 ··································································································································5·8
3．名詞與定義·······························································································································58
4．品質管理係統······················································································································ 58/69
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