精益生產的曆史概述(PPT 125頁)

精益生產的曆史Lean Manufacturing History
8個要素8 Elements
1.宗旨、價值觀和文化理念Vision, Core Values and Cutrual Priorities
2. 使命MISSION
3. 健康和安全優先Health and Safety Priority
4.合格的員工Qualified People
5.員工支持係統/班組原則People Support System / Team Concept
6.人員參與People Involvement
7.開放式交流流程Open Communication Process
8.車間現場管理Shop Floor Management
4個要素4 Elements
9.工作場地有序布置Workplace Organization
10.節拍定額時間管理Management By TAKT Time
11.標準化作業SOS
12.目視化管理Visual Management
5個要素5 Elements
13.產品質量標準Product Quality Standards
14.製造工藝認證Manufacturing Process Validation
15.在線控製及驗證In-Process Control & Verification
16.質量反饋/前饋Quality Feedback/Feedforward
17.質量係統管理Quality System Management
產品質量標準
GPDP
預防Prevention
檢測Defection
遏製CONTAINMENT
9個要素9 Elements
18.簡易的工藝流程 Simple Process Flow
19.少量包裝Small Lot Packaging
20.固定周期訂貨係統/定購零部件Fixed Period Ordering System / Order Parts
固定周期訂貨係統/定購零部件Fixed Period Ordering System / Order Parts
21.受控的外部運輸Controlled External Transportation
22.有計劃的發運/收貨Scheduled Shipping/Receiving
23.臨時物料儲存-CMATemporary Material Storage - CMA
24.拉動式係統Pull Systems
25.均衡已定購車輛的生產計劃Level Vehicle Order Schedules
26.供應鏈管理Supply Chain Management
7個要素7 Elements
現場應用On Site Application
27.問題解決 Problem Solving
28.業務計劃實施BPD
29.暗燈原理Andon Concept
暗燈係統
Andon System
30.設施，設備，工具和布局的精益設計Lean Design of Facilities, Equipment, Tooling
31.製造和設計的盡早結合（DFM /DFA）Early Manufacturing and Design Integration
32.TPM
33.持續改進流程CIP
精益設計元素
The EndThank You
1.1 上海通用宗旨SGM Vision/Mission
1.3 文化理念Cutrual Priorities
發展Development
班組原則Team Cateria
實施活動Implement activities
七種浪費 Wastes of
料箱設計
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