PPAPPG1(doc 48頁)

Introduction 3
How This Course Relates to Other Courses 3
Agenda 3
Purpose 5
Goal 5
Objectives 7
Roles and Responsibilities 9
STA Engineer 9
Supplier 11
Sub-Supplier 11
PPAP Requirements 13
Impact (legal) 13
19 Elements 13
When PPAP Is Required 17
Activity, continued 21
Signing Control Plans 23
Manage the Change 25
Introduction 25
Purpose of Manage the Change 27
Using Manage the Change 27
Types of Change 29
Change and the SREA Process 31
Manage the Change — Roles and Responsibilities 33
Role of the STA Engineer 33
Activity — Practice Performance 35
Role-play Exercise 35
Responsibilities of the STA Engineer 37
Activity: Supplier Checklist and SREA Form Review 39
Supplier Checklist/SREA Form Review 39
Manage the Change — Indicators of Change 45
Flags and Triggers 45
Process Change 47
Miscellaneous 49
Manage the Change — Flowchart for External Suppliers 51
Performing PPAP 53
Communicate Requirements 53
Number of Parts to Run 53
Timing — Ford Product Development System (FPDS) 55
Run-at-Rate 55
Validating PPAP 57
Review Techniques 57
The PPAP Package 57
Documentation Flow 59
Asking Probing Questions 59
Validate Outcomes 61
Engineering and Supply Information System (EASI) 63
Phased PPAP 65
Summary 67
Review of Answers to Pre-Test and Post-Test 69


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