全麵生產維護TPM培訓教材(PPT 100頁)

TPM
TPM 團隊組織
設備綜合利用率OEE
TPM 活動步驟
全麵生產維護 (TPM)
Total Productive Maintenance (TPM)
精益6 ? 過程改善流程
Lean Six Sigma Improvement Process Road Map
課程目的
Learning Objectives
個人學習意義
What’s in It for Me?
全麵生產維護 (TPM)
Traditional Approach“Re-Active Maintenance”
主要概念
Key Definitions
現狀分析和團隊組織
Present State Analysisand Team Organization
典型的設備評價指標
Typical Operational Process Measurements
設備綜合利用率OEE
Overall Equipment Effectiveness
OEE分解:六大浪費
OEE Breakdown: The Six Big Losses
六大浪費的識別練習
Six Big Losses Identification Exercise
OEE的計算原理
Calculating OEE Elements
世界級的OEE性能水平
World Class OEE Performance
TPM 階段
TPM Phases
六大團隊活動
Six Team Activities
六大團隊活動(續上頁)
Six Team Activities (Cont.)
TPM的益處
Benefits of TPM
職責範圍
Areas of Responsibility
精益6Sigma團隊的任務
Lean Six Sigma Team Role
倡導者/發起人的角色
Champion/Sponsor Role
現場主管的角色
Supervisor’s Role
維護人員的角色“專業的管理者”
Maintenance Role“The Specialized Caretakers”
操作員角色“一線管理者”
Operator’s Role“The First Line Caretaker”
全麵生產維護的七大步驟
The 7 Steps of Total Productive Maintenance
TPM 安全常識
TPM Safety Habits
TPM 步驟1
TPM Step 1
TPM 步驟1“現場活動”
TPM Step 1“On Floor Activities”
關注TPM清潔效果 降低停機時間>70%
Focused TPM Cleaning Effort Reduced Downtime by >70%
TPM 步驟2
TPM Step 2
TPM 步驟3
TPM Step 3
TPM 步驟4
TPM Step 4
自主維護管理
Autonomous Maintenance
落實自主維護管理
Autonomous Maintenance Implementation
為什麼清潔?
Why Clean?
清潔可作為磨損檢查
Cleaning as Detection of Deterioration
常見的設備缺陷
Typical Defects Found
設備故障
Equipment Failures
TPM 步驟4 (續）
TPM Step 4 （ Con.)
TPM 步驟5
TPM Step 5
TPM 步驟6
TPM Step 6
TPM 步驟7
TPM Step 7
TPM 步驟7TPM 衡量指標
TPM Step 7TPM Metrics
知識獲取重點
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